Modular cleanroom systems are among the fastest-growing trends in cleanrooms. They are easy to install and maintain. However, many people, particularly in the pharmaceutical industry, are moving towards modular cleanroom systems.
Reasons To Create A Modular Cleanroom
Cleanrooms are used to control airborne particles and achieve a high level of cleanliness. A cleanroom eliminates particles, toxic air, bacteria, and other air pollutants. Everything in the cleanroom is controlled within a precise range. This includes the cleanliness, indoor pressure and temperature, air velocity and distribution, lighting and static, and noise vibration.
The cleanroom maintains the same properties as originally set, regardless of the external conditions.
What are modular cleanrooms?
Modular cleanrooms are the most sought-after cleanroom types. The modular cleanroom manufacturers create them, fabricate the pre-cut pieces at the workshop, and then shop for the customers. You can either assemble the parts on-site with an installation kit or get help from a technician offered by the manufacturer.
Types of a modular cleanroom system
There are a variety of modular cleanroom systems available to control your environment.
- Wall panels offer robust connecting lines and a customized, smooth finish to the cleanroom structure. They ensure that the cleanroom structure is stable and supports other systems.
- Ceilings and door systems play a crucial role in the cleanroom species. The highly durable and easy-to-clean cleanroom doors prevent dust particles from getting in and are fully secure. Besides, the ceilings are resistant to dust particles. The material used in ceilings and hard sidewalls doesn’t allow microbes on the surface. The cleanroom ceilings and door systems are customized based on your needs.
- Cleanroom Partitions are strong and customized as needed. You can easily assemble and disassemble them for equipment integration. Plus, there’s no need to remove any ceiling or flooring profiles!
The best reasons to use a modular cleanroom
The indoor environment of a facility doesn’t only refer to the health and comfort of people working there but also to the production efficiency, service quality, and smooth processing. Modular cleanrooms are a popular choice for many facilities due to the plethora of benefits. I treat some of the benefits here.
You can easily assemble a modular cleanroom and disassemble it based on the requirements.
- They are easy to design, make adjustments, and upkeep for the best pollution control in Semiconductor manufacturing, Pharmaceutical processing, Biotech and medical device manufacturing, Military and aerospace, and other facilities.
- You can study sensitive materials without damage or interruptions in a cleanroom.
- Eliminating impurities in a cleanroom allows operations to be more precise and efficient.
- In many places, facilities can also reap the benefits of potential tax advantage.
- Modular cleanrooms lower the overall costs by taking considerably less time to design, engineer, and construct.
- They are more flexible than other clean spaces.
The interior environment of any facility plays a key role in production, particularly the high-tech formations. For instance, in the medical industry, like hospitals, pharmacies, treatment facilities, and medical device manufacturing outlets, cleanrooms play an important role in ensuring product and patient safety. In these fields, modular cleanrooms lower the level of harmful airborne particulates and keep the environment healthy.
The following two factors affect production efficiency in any indoor production environment:
- A good production environment helps protect and enhance the workers’ mental and physical health, including their work attitude and enthusiasm.
- The smooth production process and progress enhance product yield.
The indoor working environment can affect product quality. Elements like integrated circuits and chemical reagents contaminated by dust can lead to lower product quality or even scrapping. Moreover, microorganisms in any food industry can affect the shelf life and product quality.
As far as our knowledge goes, industrial pollution is the main cause of environmental pollution. Especially water and air pollution can negatively impact the health of people and affect the production quality. However, clean technology is essential to reduce indoor pollution. The micor-environment can only achieve clean air while meeting production requirements by creating a modular cleanroom with closed structures and sound airflow.
Tips for a cleanroom
Many companies supply cleanrooms, but unfortunately, some of them are not qualified in how to work within a controlled environment. A modular cleanroom is a huge investment to install and operate. However, it is crucial to find a field-expert supplier who can help you and your people learn about cleanroom safety and the ultimate ways to keep your cleanroom clean.
Before buying a cleanroom or any modular cleanroom component, you should consider a few things. First and foremost, determine the purpose of installing a cleanroom in your facility. It will help you decide on the features you should look for, like, soft wall paneling, sprinklers, windows, blowers, etc. Besides, knowing the purpose will also help you think about the level of environmental and contamination control you will need.
Since you might have understood the benefits of having a modular cleanroom in your facility, your next step should be to contact reputable modular cleanroom manufacturers or suppliers. Manufacturers are not only about product availability and cost. Rather it is also about customer support. You should find a manufacturer you can trust, one who listens to your needs and ensures your best interests are met. Subscribe to our website to read more informative content.